YPM13Series forging hydraulic press and production line

Product Description

Product introduction:

This series of products are mainly used for forging large free pieces, which can complete all processes of free forging such as ingot elongation, upsetting, punching, reaming, mandrel elongation, torsion, bending, stagger displacement, chopping and cutting, and produce forgings consisting of shafts, bars, plates, cakes, rings and circles. Generally, the front of the press is equipped with forging machine operator, loading and reclaiming machine, rotating material table, anvil warehouse, lifting and other supporting auxiliary devices to cooperate with the press to complete the forging process action. This series of hydraulic press is equipped with quick unloading valve and high-frequency cartridge valve, with high forging frequency.

Areas of adaptation:

This equipment is mainly used for forging production in electric equipment, shipbuilding, petrochemical, metallurgical equipment, aerospace, machine tools and other industries.

Performance characteristics:

This series of products adopts the finite element stress analysis and optimization design. The structural parts are welded by the German Kruse welding robot. After welding, heat treatment is carried out according to the standard to eliminate the welding internal stress. Five axis gantry machining center is used for processing. The equipment has good accuracy retention, long service life and mold protection.

1. The new frame type forging hydraulic press has low vibration and noise, will not disturb people, and meets the requirements of environmental protection;

2. High efficiency, especially when upsetting, the efficiency is many times higher than that of forging hammer;

3. The price is low. The price of forging hydraulic press with the same equivalent is much lower than that of forging hammer;

4. The foundation cost is low, more than half of the foundation cost of forging hammer is saved, and the workshop does not require shockproof;

5. The forged workpiece has good internal and external combination uniformity, reliable quality and few defects.

• New frame type forging hydraulic press full hydraulic power drive system to avoid oil and gas intertwining;

• The light hammer moves freely and flexibly, and the heavy hammer energy is effectively controlled, which improves the reliability and adaptability of the forging hammer;

• Touch human-computer interface, digital input, automatic fault diagnosis and alarm display in Chinese and English;

• The strike energy and step sequence can be set digitally, which can reduce the strike of surplus energy, reduce the strike noise and improve the service life of the mold;

Long hammer head structure, radial X guide rail structure, good maintenance of hammer head guidance accuracy;

• Power system and drive system are installed separately and integrally on the top, and there is no hydraulic pump station on the ground;

• Advanced cone valve design, fast response, good sealing, not easy to produce internal leakage;

• Safety design of embedded accumulator and pipeline installation;

The flexible design of swing oil cylinder and elastic hammer rod, high and low pressure double anti leakage seal design can greatly improve the reliability of forging hammer;

• The new frame type forging hydraulic press performs slow lifting and slow lowering of the hammer under the condition of pressure relief of the hydraulic system, making it safer to replace the die;

The new frame type forging hydraulic press adopts internal hydraulic buffer design to ensure safe and coordinated hammer movement.

• PLC touch screen control, press parameters can be stored and called.

1. The equipment adopts prestressed composite frame structure, which is stable and reliable, and has a long service life;

2. The slider guide device adopts a 16 face adjustable guide rail structure, with high guidance accuracy and strong anti eccentric load capacity;

3. Introduce the principle of fast forging hydraulic press, configure high-frequency response proportional cartridge valve and fast unloading system, which can achieve high forging frequency and greatly improve the production efficiency of customers;

4. The special multi-stage pressure relief technology is used to rapidly relieve pressure, eliminating the pressure relief impact under large flow, providing technical support for rapid forging;

Other functions and auxiliary devices are optional:

Optional reserved interface integrates workshop motion control system and operator production line control system.

Forging operator, charging and reclaiming machine, heating furnace, feeding trolley, rotary material table, anvil warehouse and other supporting production line devices. Mobile security radar scanner.